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Fee Structure for Black Belt Course:
Indian Students: Rs. 30, 000 (INR)
Outside India Students: Rs. 38, 000 (INR)
COURSE CONTENT
The ISL-Black Belt course is divided into thirteen Stages and covers the Body of Knowledge (BoK) of Six Sigma Certifications offered by American Society of Quality (ASQ) and International Quality Federation (IQF):
STAGE 1
(Fundamentals)
Six Sigma Concepts and Philosophy
Metrics: DPU, DPMO, RTY
Six Sigma Deployment
Champion, Black Belt and Green Belts
Selecting Projects
STAGE 2
(Define and Measure)
Define Stage
Measure Stage
Basic Statistics: Concept of Variation, Data Types, Normal, Exponential, Binomial, Poisson distributions, Measures of central tendency Mean, Median, Mode, Measures of dispersion Range, Standard deviation, Variance, Central Limit Theorem
Visualization Techniques: Process Mapping, Quality Function Deployment (QFD)
Measurement System Analysis: Types of error in Measurement System, R&R for Variable measurement, R&R for Visual Inspection
STAGE 3
(Analyse)
Analysis Stage
Data Analysis: common and special causes of variation, Control charts, Xbar and Range Chart, Individual and Moving Range Chart, Histogram, p-chart, c-chart, Pareto analysis
Cause and Effect diagram, Pre-control charts and Paired comparison
Design of Experiments (DoE): Multi-Vari chart, Fractional Factorial designs, Full Factorial designs.
STAGE 4
(Improve)
Improve Stage
Process Capability: Cp, Cpk, Pp, Ppk
Advanced Statistics: Sampling distribution, Estimation, Hypothesis Testing, ANOVA, Correlation and Regression
STAGE 5
(Control)
Control Stage
FMEA
Team Work
STAGE 6(Six Sigma Leadership)
Enterprise View
DMAIC Plus Model
Toolkit for Six Sigma Leaders
Risk Analysis
Quality Gurus
STAGE 7(Advanced Data Analysis)
Understanding Variation and Causes
Strategies to Reduce Variation
Understanding SPC
SPC for Special Cases
Advanced Statistical Concepts
STAGE 8(Optimization and Robust Design)
Factorial Designs
Fractional Factorial Designs
Taguchi Methods, S/N Ratios
Planning and Organizing Experiments
Advanced DOE
STAGE 9(Design for Six Sigma)
Understanding DFSS
Voice of the Customer & QFD
Design of Manufacturability
System and Design FMEAs
Risk Management
Axiomatic Design
TRIZ
Creativity
STAGE 10(Lean Enterprise)
Lean Enterprise
Lean Thinking
3M, Seven Types of Wastes
Heijunka
Kanban
Takt Time
Value Stream Mapping
5 S
TPM
Continuous Flow Manufacturing
Cycle Time Reduction
TOC
STAGE 11(Change Management)
Managing Cultural Change
Managing Teams
Facilitation Process and Tools
Team Dynamics and Performance
Project Management
Knowledge Management
Management & Planning Tools
STAGE 12(IQF Bok Basic Topics)
Distributions
Statistical Inference & ANOVA
Measurement Assurance
SPC
Process Capability
One-Way ANOVA
STAGE 13 (IQF BoK Advanced Topics)
Advanced Distributions
Advanced Statistical Inference & ANOVA
Advanced Measurement Assurance
Regression
Multi-Factor ANOVA
Project Value
Project Management
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